Iron and steel manufacturing process pdf
File Name: iron and steel manufacturing process .zip
- Instruments and Solution for Iron & Steel Industry
- Steel Production
- A Brief History of Iron and Steel Production
Instruments and Solution for Iron & Steel Industry
Steel production is a hour-a-day, day-a-year process, dependent on a consistent supply of raw materials and huge amounts of energy. High demand for iron ore, coke and scrap steel, increasing energy costs, and industry consolidation have prompted steel producers to develop new methods for gaining efficiency to remain competitive. The production methods using raw materials have improved significantly over the past decade, and scrap-based production is accounting for a larger portion of the total steel supply. Steel is made primarily in a two-step process. Secondary steelmaking is a refining process in which alloying metals are added and impurities are removed. Check out this infographic for an overview of the products that make each stage of the iron and steel manufacturing process possible , from incoming raw materials to the final coating line. Want to know more about steel, Anu?
Humans have been making iron and steel for centuries. Steel fuelled the industrial revolution and remains the backbone of modern industrialized economies. This article briefly explains how iron and steel are made. Separate articles discuss how the material is converted into steel construction products and the basic material properties of steel that are used in design. As early as 6, years ago, early civilizations used iron ore found in meteorites to construct primitive tools. The first iron furnaces appeared in about BC.
This one-of-a-kind experience allows you to click on each phase of steelmaking and provides a deeper understanding of the process through videos, photos, and detailed explanations of functions, equipment and materials used. The process starts in the center of the wheel with the three main ingredients of iron in the form of iron ore, coke and lime, which are fed into a blast furnace to produce molten iron. The molten iron is mixed with recycled steel scrap and further processed in a basic oxygen furnace to make steel. The electric arc furnace melts recycled steel scrap. The molten steel is formulated to precise chemical compositions during the secondary refining processes.
Iron is most widely found in the crust of the earth, in the form of various minerals oxides, hydrated ores, carbonates, sulphides, silicates and so on. Since prehistoric times, humans have learned to prepare and process these minerals by various washing, crushing and screening operations, by separating the gangue, calcining, sintering and pelletizing, in order to render the ores smeltable and to obtain iron and steel. In historic times, a prosperous iron industry developed in many countries, based on local supplies of ore and the proximity of forests to supply the charcoal for fuel. Early in the 18th century, the discovery that coke could be used in place of charcoal revolutionized the industry, making possible its rapid development as the base on which all other developments of the Industrial Revolution rested. Great advantages accrued to those countries where natural deposits of coal and iron ore lay close together. Steel making was largely a development of the 19th century, with the invention of melting processes; the Bessemer , the open hearth, usually fired by producer gas ; and the electric furnace Since the middle of the 20th century, oxygen conversion, pre-eminently the Linz-Donowitz LD process by oxygen lance, has made it possible to manufacture high quality steel with relatively low production costs.
A Brief History of Iron and Steel Production
The improved plant performance gives rise to the higher quality improvement and lower cost, and simultaneously environmental friendly plant operation. The control systems and field instruments are working at the various processes of the iron and steel plant. The process of iron and steel plant is starting from Sinter plant, Coke oven etc, and the blast furnace, iron pre-treatment are following.
Skip to content. All Homes Search Contact. At high temperatures, oxygen is blown through the metal, which reduces the carbon content to between
Skip to content. All Homes Search Contact. At high temperatures, oxygen is blown through the metal, which reduces the carbon content to between This is a brief history of iron and steel production from its earliest origins through the 20th century, with a special focus on the career of Andrew Carnegie and on the economic impact of cheap and abundant steel.
The refining of iron to make steel is where the carbon content of hot metal is lowered, usually to less than 1 % by an oxidation process in a steelmaking furnace.